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An early layout of the doublet front panel, at this point I'm pretty much
just draping stuff in place to get a feel for what sort of spacing
is going to look good.
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The tracing paper pattern that I ended out making to show there I wanted
all of the slashes to go.
I use a chalk wheel for marking out, this
leaves very small perforations in the paper and allows me to use
it through the tracing paper directly onto the leather. This is extremely
handy since I was easily able to use the same paper on both sides
of the costume. |
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Chalked up and ready to be slashed.
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A close up of the slashes in the leather. Note that the slashes aren't just
a single cut, but are two slightly curves cuts, meeting at each end
but about 1 or 2mm apart in the center.
The other thing that isn't at all visible in this picture (but can be seen
in one or two of the others) is that when this leather is cut, it
exposed the yellow color of the un dyed leather. This really
looked ugly, so I spent quite a while searching through local art stores
to find a permanent marker of the right color so that I could go over
every exposed cut and dye the leather back to the finish color. |
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Many of the edges are glued down, I found that binder clips worked really
nicely to hold the leather in place so that it adhered thoroughly.
Note the beginnings of the curved color here. This was particularly
fiddly to get looking good. In fact the neck line of this jacket is
probably the part that I am most proud of, there are some better close
ups later on.
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This shows an early stage of the bottom loops. This is basically a rolled
leather thong laced around another thong through small holed in the
leather.
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This is another view of the same loops, showing how the thong is anchored
in place against another piece of thong. This hold it in place very
securely, then the line is glued and then folded over to make the center
front.
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This is the equivalent shot of the button side. Again, a single lace holds
all of the buttons in place.
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Sans shoulders and lining.
Note that the golden trim is continuous over the
shoulders, each piece runs from the waist at the front to the waist
at the back, and each is nicely centered between the slashes. Hence
all of the painstaking mucking about with tracing paper for the slashing
earlier on. |
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Another pre-lining shot, showing the back of the button loops and the waist
tabs.
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Sewing the final stages of the shoulder tabs together.
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As you can see, the shoulders end out with rather a lot of layers of leather.
What I needed was a skife (or skiving knife) but I didn't know that
at the time. Anyway, the support with the grommets on gets sewn on
last and then the whole ridge gets folded over onto the inside of the shoulder.
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The seemingly enormous sleeve (the left one), already slashed and cut for
the buttons.
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A closer view of the same sleeve
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The black lining in this case is simply here to show through the slashes
and hide the batting that's going to go in the upper sleeves.
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The buttons lace through carefully lined up holds in the sleeve
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and are then laced through the black backing so that the lacing itself can
hold the backing in place. I don't want to sew it in place since the
stitching would be visible, and I don't want to rely on gluing it in
place since frankly the glue just doesn't bond fabric to leather that
well.
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Now this is the inner surface of the sleeve Note the gathered crinoline
at the top of the shoulder, this helps to give the shoulder its distinctive
padded shape. Later the batting is sewn to this layer so that it doesn't
slide down the arm.
Unfortunately I don't have any further pictures of the sleeve construction,
but if you look at Margo's patterns the rest is actually pretty straight
forward. Honest. :) |
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Sewing the waistband onto the pants. Yes, that is a sewing awl in the picture,
and yes, I did have to use that far more often than I'd hoped. There's
certainly a knack to it and the results are very good, but I've never
needed to sew with a box of band-aids beside me before. I stabbed myself
with that dratted awl so very many times :(
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Here we are, the finished garment.
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And the back. Note that most of the back is one piece of leather, including
the back of the neck.
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Finally a nice close up of the front and shoulder.
The sleeves. are laced in place and can be removed, you can clearly see
the padded shoulder and upper arm, as well as that nice neck line I
was referring to earlier. |
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So what would I do different if I had to make this garment again. Well I'd
probably buy lighter leather, whilst this leather has a nice feel to it, it's
thick. The doublet alone weighs six pounds - this doesn't seem like much but
is probably heavier than a decent motorcycle jacket (and is over twice as
heavy as my winter weight leather jacket). Then you add the pants and you start
to get the idea. Other than that, it turned out pretty well, The waist of the
doublet should be tighter (I lost weight) so it doesn't quite have the right
look to it, but that's pretty nit-picky.
All in all it took me about 4 months - the doublet took about 3 months and
the pants about a month a year later.